Disc Spring Washer About
Disc spring Washers are conically formed angular discs which are loaded in the axial direction. They can be statically loaded as well subject to continuous dynamic loads. They can be used as single disc or in multiple stack combination to achieve desired deflections and characteristics. Compared to a disc spring achieves economy in design and reduces the cost of the overall assembly by the maximum utilization of space.
Disc Springs offer a well-developed solution to many engineering problems through a unique combination of high force in a small space. Disc Springs can be used as single disc or arranged in stacks. A spring stack can consist of either single spring or parallel spring sets. Disc Springs are available with or without contact flats. Disc Springs and Belleville Washers are manufactured to DIN 2093 and DIN 6796. Disc Spring stacks may be designed for extremely high loads where are not feasible at all. The standard disc springs shown are generally available from stock. We can make many special sizes to customer requirements. Engineering assistance is available upon request.
Disc Springs are manufactured to DIN 2093. Materials 50CrV4 and C-80 and all parts are AUSTEMPERED. This method of heat treatment is particularly effective for springs as it gives the maximum toughness and therefore considerable durability.
Exceptional Material SelectionChoose from a wide spectrum of materials, ranging from carbon steel variants like 50CrV4 and 51CrV4 to stainless steels such as SS301, SS304, and SS316, as well as high-performance alloys like Inconel X750 and X718. Each material is selected for optimal stress resistance and adaptability in harsh industrial and automotive environments.
Customizable Sizing and StandardsOur Disc Spring Washers support an extensive size range with outer diameters spanning from 6.0mm to 325.00mm and thicknesses from 0.20mm to 22.00mm. Whether you need washers manufactured to DIN 2093 specifications or tailored to unique requirements, we cater to every application with high precision and consistency.
FAQ's of Disc Spring Washer:
Q: How are Disc Spring Washers with conical shapes typically used in industrial and automotive applications?
A: Disc Spring Washers are primarily used to provide reliable and consistent load distribution, absorb shocks, and compensate for thermal expansion or contraction in assemblies. Their conical shape allows for progressive force response, making them ideal for critical applications in industrial machinery and automotive systems.
Q: What materials are offered for these Disc Spring Washers, and how do I choose the right one?
A: Our Disc Spring Washers are available in 50CrV4, 51CrV4, SS301, SS304, SS316, Inconel X750, and X718. The choice depends on the required strength, environmental conditions, and corrosion resistance needed in your specific application.
Q: Where can these washers be sourced, and do you export internationally?
A: We are based in India and operate as exporters, manufacturers, suppliers, and traders. Our products are available for both domestic and international markets, ensuring reliable supply and support regardless of your location.
Q: What surface treatments are applied to these washers, and what are their benefits?
A: We offer several surface treatments, including phosphated, zinc plated, Geomat, Dacromat, and zinc flake coatings. These coatings enhance the corrosion resistance and lifespan of the washers, making them suitable for environments with exposure to moisture, chemicals, or salt.
Q: What is the manufacturing process for these Disc Spring Washers?
A: The washers are manufactured through high-precision stamping and heat treatment, followed by the application of surface treatments as per customer requirements. Rigorous quality control processes ensure compliance with DIN 2093 standards or custom specifications.
Q: Can Disc Spring Washers be customized for specific applications?
A: Yes, we can produce washers to customized dimensions, thicknesses, and surface treatments to meet unique application needs, in addition to standard DIN 2093 designs.
Q: What are the primary benefits of using Disc Spring Washers over traditional flat washers?
A: Disc Spring Washers offer higher load-bearing capacity, improved shock absorption, and the ability to maintain tension under variable loads, providing enhanced performance and longevity compared to flat washers.